Pre-Engineered Buildings (PEB)
TLC Engineering is a pioneer in manufacturing Pre-Engineered Buildings (PEB). We provide complete turnkey steel building solutions, starting from design, detailed engineering, fabrication, supply, to onsite erection. Our PEB solutions offer fast construction, structural flexibility, cost-efficiency, and low maintenance. Ideal for factories, warehouses, aircraft hangars, and sports complexes.
Key Features & Advantages:
- Clear spans up to 90 meters without intermediate columns
- Seismic and high wind-load resistant designs
- Up to 40% faster construction compared to concrete
- Superior thermal insulation and energy efficiency options
- Highly flexible and easily expandable structures
Technical Specifications:
| Specification Parameter | Standard Value / Compliance |
|---|---|
| Primary Members | High-grade steel plates conforming to ASTM A572 Grade 50 (345 MPa) |
| Secondary Members | Z & C Purlins cold-formed from high-yield steel (345 MPa) with Galvanized coating |
| Design Software | MBS (Metal Building Software), STAAD Pro, Tekla Structures |
| Standard Coating | Shot-blasted to Sa 2.5 followed by high-build epoxy primer and polyurethane top coat |
Multistory Steel Buildings
With urban spaces becoming congested, multistory steel buildings offer a viable, fast-track construction methodology. We design and fabricate structural steel framing systems for high-rise offices, commercial plazas, schools, and hospitals. Our multistory frames feature composite deck slabs and advanced fire protection coatings, achieving lighter foundations and maximum carpet area.
Key Features & Advantages:
- Composite beam and column design for reduced depth and weight
- High dimensional accuracy with CNC-drilled and fabricated structural members
- Minimal column footprints resulting in larger open indoor spaces
- Seismic force resistant moment-resisting steel frames
- Environmentally friendly construction with recyclable materials
Technical Specifications:
| Specification Parameter | Standard Value / Compliance |
|---|---|
| Main Columns | Welded H-shapes or Built-up Box sections (up to Grade 345/450 MPa) |
| Floor System | Composite metal deck with concrete topping and shear stud connectors |
| Connections | High-strength friction grip bolts (Grade 8.8 / 10.9) and full penetration welds |
| Compliance | Designed in compliance with IS 800:2007, AISC 360-16 specifications |
Roofing & Wall Panels
We offer a wide selection of roof and wall panels to complete the building envelope. This includes our high-performance Standing Seam roofing systems, which are 100% leak-proof with no exposed fasteners. We also provide insulated sandwich panels (polyurethane/rockwool core) which provide exceptional thermal insulation and acoustic performance, perfect for cold storage, cleanrooms, and modern factories.
Key Features & Advantages:
- 100% leak-proof standing seam roofing systems with 360-degree double lock seaming
- High durability with Galvalume (AZ150) coating and premium PVDF/SMP paint coatings
- Insulated panels with PUR/PIR/Rockwool core for excellent thermal insulation
- Available in multiple colors, profiles, and thicknesses to suit architectural concepts
- Excellent fire resistance and sound absorption qualities
Technical Specifications:
| Specification Parameter | Standard Value / Compliance |
|---|---|
| Material | Pre-painted Galvalume Steel (PPGL) or Galvanized Steel (PPGI) |
| Thickness | 0.45 mm to 0.80 mm outer skin, customized core thicknesses from 50 mm to 150 mm |
| Yield Strength | 240 MPa to 550 MPa based on profile profile |
| Fasteners | Zinc-coated self-drilling screws with EPDM washers or concealed clips |
Steel Mezzanine Systems
Maximize your warehouse or factory volume with our heavy-duty steel mezzanine systems. Our mezzanines are self-supporting steel structures designed to create additional floor space for storage, offices, or extra manufacturing assembly. Engineered to support high loads, they are integrated seamlessly with standard stairs, safety handrails, and loading gates.
Key Features & Advantages:
- Self-supporting, column-beam grid designs that do not depend on building walls
- Heavy load bearing capabilities (from 300 kg/sqm to over 1500 kg/sqm)
- Modular bolted designs allowing easy relocation or expansion
- Fully integrated staircase, safety handrails, and pallet drop gates
- Diverse flooring options including metal deck, grating, or plywood overlay
Technical Specifications:
| Specification Parameter | Standard Value / Compliance |
|---|---|
| Beams/Joists | Built-up I-sections or cold-formed C-channels |
| Columns | Square Hollow Sections (SHS) or heavy rolled H-beams |
| Flooring | Galvanized steel deck with RCC slab or heavy-duty steel floor grating |
| Safety Standards | OSHA and IS-compliant safety handrails and kick plates |
Crane Runway Systems
Industrial buildings often require overhead cranes for material handling. TLC Engineering designs PEBs with built-in capability to support cranes ranging from 5 Tons to over 50 Tons. We engineer and fabricate the gantry columns, runway beams (girders), crane brackets, and surge systems, ensuring stress-free operations and strict compliance with deflection limits.
Key Features & Advantages:
- Precision-engineered runway beams to handle high dynamic and fatigue loads
- Optimized column design with brackets or separate crane columns (stepped columns)
- Strict adherence to vertical and horizontal deflection limits (L/500 to L/1000)
- Integrated runway rail, joint bars, and crane bumpers
- Surge trusses to resist transverse braking forces
Technical Specifications:
| Specification Parameter | Standard Value / Compliance |
|---|---|
| Runway Beams | Heavy built-up I-girders with top flange channel reinforcement |
| Crane Rails | Standard rail sections (e.g. CR 80 / CR 100) or square bar welded rails |
| Fatigue Design | Built in accordance with IS 875 Part 2/3 and CMAA specifications |
| Bracing | Rigid X-bracing in the crane runway bays |